Two-tone bicycle chain cover, designed and 3D printed in-house

A long black bicycle chain cover with a white window frame, designed and fabricated at PrototypeBD. It splits into two shells around the chainring and rear hub, with the white frame between them.

Specifications

Object
Bicycle chain cover
Process
FDM 3D printing
Colours
Black and white
CAD
Designed by PrototypeBD (as posted)
Construction
Two black shells with a separate white window frame
Openings
Chainring end and rear hub end
Completed
Two-tone bicycle chain cover, designed and 3D printed in-house

This bicycle chain cover was designed and fabricated at PrototypeBD, as the post says. It is a long, closed guard that runs from the chainring to the rear hub.

How it is designed

  • Two shells: the black body splits along its length into two halves, so it can be fitted around the chain instead of threaded over it.
  • Openings: a large round opening at the front end and a smaller rounded opening at the back, with recessed bosses around both.
  • Window frame: a separate white frame sits in a slot between the shells and outlines a cut-out window in the middle.
  • Fixings: small holes at the rear end and a lug on one shell.

Why model it this way

A cover this long is easier to print, fit and replace as separate pieces. Splitting it in CAD also allows two colours without painting: the black shells and the white frame are printed separately and then put together. The photos show a smooth surface finish on the black shells and a tight seam where the halves meet.

Need a guard or cover for a bike, machine or vehicle? Send measurements or the old part to our CAD design service.

Design and 3D printing: PrototypeBD.

Photos

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